This invention is a novel approach to manufacturing laser systems using additive manufacturing (3D printing). The proposed laser systems offer several advantages over traditional manufacturing methods. The use of additive manufacturing allows for the creation of complex, integrated designs that are not possible with conventional CNC machining.
Description
This method addresses the limitations of traditional laser manufacturing, such as mechanical instability and thermal management issues, by integrating advanced design features like flexure structures and cellular cooling systems. The proposed laser systems are compact, lightweight, and customizable, offering significant improvements in performance and cost-effectiveness over existing solutions.
Applications
• Material Science
• Sensor Technology
• Semiconductor Manufacturing
• Industrial Biotech
Advantages
The proposed laser systems offer several advantages over traditional manufacturing methods. The use of additive manufacturing allows for the creation of complex, integrated designs that are not possible with conventional CNC machining. This results in a more compact and lightweight system, which is particularly beneficial for portable applications. The flexure structures provide precise alignment without the need for traditional bearings, reducing friction and improving reliability. The cellular cooling structures enhance thermal management, preventing misalignment due to thermal expansion. Additionally, the ability to customize designs digitally reduces labor costs and increases manufacturing accuracy, making the systems more cost-effective and accessible.
Invention Readiness
The technology is currently at the prototype stage, with one prototype already manufactured and tested. The next steps involve further performance optimization and validation. The invention has not yet been publicly disclosed, and the team is in the process of submitting the idea to the Office of Technology Management at Pitt for invention disclosure. The goal is to broadly encompass all potential applications of 3D printing in laser system manufacturing, including unibody design, flexure mounts, and cellular cooling structures. The readiness level indicates a strong foundation for further development and commercialization.
IP Status
https://patents.google.com/patent/US10811835B2
