Revolutionizing Water Electrolysis with Advanced Non-Noble Metal Catalysts
This invention introduces novel electro-catalyst compositions that utilize a strategic combination of noble and non-noble metal oxides. These compositions are designed to significantly enhance the efficiency of proton exchange membrane (PEM) based water electrolysis, paving the way for more economical and sustainable hydrogen production.
Description
The invention provides innovative electro-catalyst compositions specifically engineered for the anode electrode within acid-mediated proton exchange membrane-based water electrolysis systems. These advanced compositions integrate essential noble metal components, such as iridium oxide or ruthenium oxide, with more cost-effective non-noble metal components, including tantalum oxide, tin oxide, niobium oxide, titanium oxide, tungsten oxide, or molybdenum oxide. A notable feature is the optional inclusion of dopants from Groups III, V, VI, and VII of the Periodic Table within the non-noble metal components, further optimizing their catalytic performance. The catalysts can be effectively synthesized using various solution-based methodologies, such as surfactant or sol-gel approaches, starting from noble and non-noble metal precursors. A key enabling aspect of this technology is the ability to deposit a thin film of these compositions onto a suitable substrate to form the functional anode electrode. This pioneering approach is focused on developing highly efficient and economically viable catalysts for water splitting applications.Applications
- Green Hydrogen Production- Renewable Energy Storage
- Fuel Cell Technology
- Industrial Electrochemical Processes
- Decentralized Hydrogen Generation
Advantages
- Reduced Cost: Incorporates non-noble metals, potentially lowering the overall production cost of electro-catalysts compared to those relying exclusively on expensive noble metals.- Enhanced Efficiency: Optimized compositions and strategic doping improve the catalytic activity and performance during water electrolysis.
- Versatile Preparation: The catalysts can be prepared using a variety of solution-based methods, offering manufacturing flexibility and scalability.
- Scalable Application: The ability to form thin films on substrates facilitates broader integration and application within existing and future PEM water electrolysis systems.
- Sustainable Hydrogen Production: Contributes to more efficient and economical methods for generating green hydrogen, supporting global clean energy initiatives.
Invention Readiness
The technology is currently at an early experimental stage, having demonstrated proof-of-concept within a laboratory setting. Various electro-catalyst compositions, incorporating both noble and non-noble metal oxides, have been successfully synthesized and their structural properties comprehensively characterized through X-ray Diffraction (XRD) patterns. Electrochemical performance has been evaluated by generating polarization curves for different compositions, including those with fluorine doping (e.g., IrxSn1-xO2 and IrxNb1-xO2 derivatives), under specific temperature and acid concentration conditions. Furthermore, the feasibility of forming thin films of these catalyst compositions on titanium foil has been explored, with subsequent analysis of their structural characteristics. These generated data provide a fundamental understanding of the material properties and initial validation of their performance.IP Status
https://patents.google.com/patent/US11230775B2Related Publication(s)
Kadakia, K., Datta, M. K., & Kumta, P. N. (2011). High Surface Area Anode Electro-Catalysts of Fluorine Doped Ir1-xSnxO2 and Ir1-xNbxO2 in Proton Exchange Membrane Based Water Electrolysis. ECS Meeting Abstracts, MA2011-02(16), 1133–1133. https://doi.org/10.1149/ma2011-02/16/1133